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What goes into an LPG conversion

Components fitted to a vehicle

Converting your car to take advantage of the various benefits of LPG requires the installation of a small range of components to the existing vehicle hardware.

Vehicle with LPG conversion components fitted - Image

The new hardware, which is highlighted in the above image is minimally invasive to existing systems and components. This results in all normal vehicle and engine functions remaining unaffected after having an LPG conversion fitted.


The ECU

The Electronic Control Unit processes signals it receives from sensors mounted on the engine. This information is used to optimise fuelling, emissions and driveability.

ECU - Electronic Control Unit - Image

The ECU also has On Board Diagnostics (OBD) capabilities the same system car manufacturers use in fact. This monitors the LPG system and undertakes relevant remedial action in the unlikely event of system or component failure.


The LPG Tank

LPG is stored, under pressure, in an LPGA approved tank. Tanks are available in a wide range of sizes, in either a toroidal (torpedo) or cylindrical configuration. This enables a wide range of applications to be accommodated.

The LPG Tank - Image

To avoid losing boot space, the toroidal system is commonly installed in the spare wheel well.


The Vaporiser / Regulator

This is a compensated, two-stage diaphragm-type regulator/ vaporiser. It incorporates a water-gas heat exchanger, an internal safety valve and a gas solenoid valve with in-built filter.

The Vaporiser / Regulator - Image

Effectively, it takes the liquid from the LPG tank and turns it into a gas whilst controlling the gas pressure.


The Injector Rail

The pressure and temperature of the LPG is monitored within the injector rail. From here, the LPG is delivered to the intake manifold via a series of injectors, which are controlled by the ECU.

The number of injectors used corresponds to the number of engine cylinders and their configuration. This gives the best possible response and the best fuel economy.


The Switch

This component serves three purposes:

1. It provides the driver with the ability to switch from gasoline to LPG and vice versa.

2. The quantity of LPG fuel in the tank is indicated by a combination of LEDs.

3. A buzzer will sound in the advent of a diagnostic failure and automatically switch back to petrol.

The Switch - Image


 

 

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Mercedes ML 320 with 70L under floor tank fully sequential system with ECU and extended warranty

 

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